Month: August 2024

How Die-Cut Adhesive Tape Improves Manufacturing Production

Precision die cutting is a versatile converting service that can improve your manufacturing process efficiency. At TPC Converting, we offer precision die-cutting services for adhesive tapes so that your production line runs smoothly and cost-effectively. The following are some of the main benefits of adhesive tape converting in the manufacturing industry.

Improve Efficiency

Adhesive tape converters like TPC Converting simplify manufacturing production processes by consolidating multiple steps into a single, convenient operation. Without efficient converting operations, companies traditionally would have to cut out each adhesive part, send it to another facility for lamination, transfer it to packaging, and then send it out to the final customer.

The right converter can instead design a solution that completes all of these steps in one facility with consistent efficiency. The converter can provide die-cut tapes in the exact dimensions you need, reducing waste and streamlining your assembly processes. These savings translate to minimized labor costs and enhanced productivity.

Converters can further customize die-cut adhesives upon request with:

• Pull Tabs: Ideal for smaller shapes, these non-adhesive protrusions allow users to easily pull apart the adhesive.
• Extended Liners: These are non-adhesive backings larger in width than the adhesive part. These features make it easier to grab and remove the liner as necessary.

Certain industries that require greater fastening efficiency benefit more from these customizations, including the appliance, automotive, and specialty vehicle industries.

Replace Mechanical Fasteners and Glue

Another advantage of using die-cut adhesives is the ability to eliminate the hassle of mechanical fasteners. For certain applications, very-high bond (VHB) tapes are more efficient, affordable, and consistent than mechanical fasteners. These die-cut adhesives typically form much stronger bonds than mechanical fasteners. The main reason for this is that die-cut adhesives evenly distribute stress loads along the entire bonded surface, whereas mechanical fasteners focus adhesion in one location through a rivet or bolt.

Another benefit is avoiding the mess that can come with liquid glue adhesives while increasing the accuracy and precision of application. Die-cut adhesive tapes are easy to install and produce a cleaner look, which translates into a good-looking end product.

Customize Solutions

A reputable adhesive tape converter will work closely with you to determine what you need for your application, considering any unique assembly challenges. The converter can recommend or customize adhesives of the right shape, size, and other specifications. Your converter should also provide you with plenty of samples to help you select the right choice based on the results they yield, which helps the converter continually optimize each solution.

Reduce Drilling and Welding

Die-cut adhesives also eliminate time-consuming and costly processes like welding and drilling. By doing away with these manual processes, your assembly line becomes quieter and safer, with no hazardous metal fragments or broken drill bits.

Automate the Application of Die-Cut Materials

Skilled adhesive tape converters like TPC Converting can also help with assembly automation. Benefits of automated die-cut adhesive application include:

• Pressure-sensitive adhesive (PSA) tapes provide a specific coat weight and an instant strong bond.
• The tight tolerances of die-cutting maximize repeatability.
• Automation can apply adhesives, lubricants, and sealants of all types with high accuracy.
• Automated adhesive application minimizes material waste.

Contact TPC Converting for Die-Cut Adhesive Tapes

If you want to experience the benefits of tape converting for your manufacturing process, the experts at TPC Converting are ready to help. We can develop custom adhesive tapes to your specifications, helping you automate and increase the overall efficiency of your operations. Contact us today to learn more about what our solutions can do for you.